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China Cold-Formed Steel Purlin Design Guide from Top Suppliers and Factory
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China Cold-Formed Steel Purlin Design Guide from Top Suppliers and Factory

What is a Steel Purlin?

Cold-Formed Steel Purlins are essential structural components widely used in the construction industry. These longitudinal beams are installed to effectively brace trusses or rafters, playing a crucial role in transferring external loads from the roof to the top chord of the truss. Designed based on a pin-connected structure, the purlins accommodate the spacing of the trusses as their span and treat their ends as joints. Common external forces such as gravity and wind loads can lead to sagging; to counter this, sag rods are strategically added to provide lateral support at various points.


In addition to their primary application in roofing systems, purlins serve a versatile role as girts for wall cladding, showcasing their adaptability in building designs. As a leading China supplier in the industry, our factory specializes in producing high-quality steel purlins that meet rigorous standards. The image below illustrates a typical steel framing system utilizing purlins, highlighting their critical function in modern construction.

Common Types of Cold-Formed Roof Purlins

C and Z sections are the most common shapes available for cold-formed steel purlins. As their names imply, these sections are bent according to the letter in the alphabet (refer to Figure 2). Z Purlins are point-symmetric, and sometimes their flanges are manufactured slightly unequally to allow overlapping. Meanwhile, C Purlins have a slightly lesser vertical section modulus, making them more advantageous for roofs with lower slopes. Each shape has its own pros and cons; it’s up to the engineer to assess the appropriate purlin based on the project requirements.

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When installed on the roof, purlins are generally lapped with each other, providing continuity in the section. It is usually connected using machine-grade bolts through the webs of lapped purlins.

When it comes to its design, loads are applied on the normal and tangential axes of the section’s centroid. Thus, biaxial bending is mainly checked. Torsional effects on the member are assumed to be neglected due to the partial lateral and torsional restraints provided by the roof sheathing.

💡 Advantages of Cold-formed Steel over Other Materials

This article focuses on the use of cold-formed steel (CFS). This type of steel is made from thin gauge sheets and, from the word itself, is made by cold working processes such as pressing and rolling, making it more durable as compared to hot-rolled sheets. In contrast with wood, cold-formed steel offers a longer lifespan as it is resistant to mold or vermin.

Since it is lightweight, CFS is easier to install and can even be recycled when the roofing system is removed or changed. When correctly constructed and designed, CFS structures can resist extreme environmental loads making it one of the most resilient materials available.

References

  • Design Guide for Cold-Formed Steel Purlin Roof Framing Systems (AISI Design Guide D111-09). American Iron and Steel Institute, 2009.
  • Segui, William T. Steel Design 6th Edition. Cengage Learning, 2018.
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Frequently Asked Questions (FAQ)
Q: What are the most common shapes of cold-formed steel purlins?
C and Z sections are the most common shapes available for cold-formed steel purlins, named after the letters they resemble when bent.
Q: What is the main difference between C and Z purlins?
Z purlins are point-symmetric and can have unequal flanges to allow overlapping, whereas C purlins have a slightly lesser vertical section modulus, making them highly suitable for roofs with lower slopes.
Q: How are roof purlins typically connected during installation?
Purlins are generally lapped together to provide section continuity and are connected using machine-grade bolts through the webs of the lapped sections.
Q: What is checked during the design process of cold-formed steel purlins?
Designers mainly check for biaxial bending as loads are applied on the normal and tangential axes of the section's centroid. Torsional effects are typically neglected due to the lateral and torsional restraints provided by the roof sheathing.
Q: Why is cold-formed steel (CFS) preferred over wood?
Cold-formed steel offers a significantly longer lifespan than wood because it is completely resistant to mold, vermin, and rot.
Q: What makes cold-formed steel structures highly resilient?
CFS structures are lightweight, easy to install, recyclable, and, when correctly designed, can resist extreme environmental loads, making them one of the most durable building materials.